Effienciency reached by
monitoring the machines
Machine Track users
machines connected to Machine Track
The ABB electric motor factory in Vaasa is using the ARROW Machine Track for production monitoring. It is connected to the maintenance software ARROW Novi, which means that possible problems can be taken care of quickly. The accumulating data forms a list of problems to which special attention should be paid.
“The fact that we do not manufacture and store motors but prepare them as the customer’s orders them poses a distinct challenge to our production. An average production series consists of 1,7–2 motors, so production must be flexible. Simultaneously, this is a challenge for availability and maintenance,” says Maintenance Supervisor Jani Hienovirta. According to Hienovirta, the target availability rate set for the factory is over 98 per cent. In order to achieve this goal, machine control and maintenance software solutions were acquired to make the work procedures and maintenance as efficient as possible.
Software solutions work well together
One of the main reasons for choosing ARROW was that the software solutions responsible for machine control in production and for service functions in maintenance operate together and in connection to each other. Quick error messages sent directly to the maintenance department set repair work into action immediately. Additionally, Machine Track provides the maintenance department with information about machines causing the most problems and about the seriousness of the flaws with regard to the entire system.
Another benefit of software systems working together is that the operating and maintenance personnel do not have to learn how to use multiple programs with different user interfaces. In the modern world, almost everyone is familiar with working with a web browser, and so the monitoring and maintenance software systems are easy to learn.
The current maintenance software prevents information from being lost with personnel. Systematic information gathering and distribution ensure that essential knowledge and experience of the maintenance of certain machines does not leave the factory with the employees.
Hienovirta praise the customization possibilities of the ARROW system and the quick availability of fine software adjustments. Additionally, the Machine Track Info Views have received thanks from all personnel groups – they allow one to see the production status right away in a few seconds upon arrival at the work site.
ABB Oy Motors and Generators ,
ABB Motors and Generators worlwide 14 000 employees
36 production locations
In Finland 1520 employees, in Vaasa 530.
MES-system for improving productivity
Kunnossapidon hallintaan ja kehittämiseen
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Kuusakoski acquired their first proper maintenance system as a tool for the maintenance group at the end of the 1990s. Over the years, the system fell behind and ran its course due to usability issues. Thus, the company started to look for a new maintenance system. After careful comparisons, ARROW Novi proved to be the most suitable system for the company’s needs.
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Prysmian Group Oulu plant has been using Machine Track since the beginning g of 2011. The most significant production problems have already been uncovered, and a repair price has also been determined. A clear repayment period can be calculated for the repair investments.
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“Clear objectives were set for the maintenance system. The system should enable efficient and systematic control of own resources and projects. In distributed maintenance, it is indispensable that the directors have a tool to enable this.”
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